Titanium Cake

Product Introduction:

Titanium forgings are components made of titanium and titanium alloys as raw materials and processed through plastic deformation technology. They have characteristics such as high strength, corrosion resistance, and high temperature resistance, and are core load-bearing components in fields such as aerospace, medical implants, and marine engineering. The forging process can refine the grain structure, eliminate casting defects, and significantly improve the mechanical properties and reliability of materials.
Product Category:


1. According to the molding method

Free forging: suitable for simple shaped forgings (such as bars and cakes), with low cost but limited accuracy;

Forging: Pressing complex shapes (such as turbine blades and flanges) through molds, with high dimensional accuracy;

Isothermal forging: High temperature slow forming, used for high-precision aircraft engine parts (such as compressor discs).

2. By product form

Rod/cake ring material: used for further processing or directly as structural components;

Irregular forgings: customized components such as engine blades, ship propellers, etc.


Common brand:


TA1/TA2: Industrial pure titanium, excellent corrosion resistance and good plasticity;

TC4: High strength (Ti-6Al-4V), with the best comprehensive performance;

TA15: Near alpha alloy, capable of withstanding high temperatures up to 500 ℃ in aircraft engine compressor casings;

TC20: Non toxic (replacing V with Nb), with mechanical properties equivalent to TC4.


Production process:


1. Forging process

Hot forging: operate above the beta phase transition temperature (900-950 ℃) to improve plasticity and reduce the risk of cracking;

Warm forging: Forming in the α+β two-phase region (700-800 ℃), balancing strength and processing efficiency;

Isothermal forging: The mold and workpiece are at the same temperature (about 950 ℃), suitable for precision titanium alloy components

2. Key process control

Deformation amount: It needs to be greater than 50% to fully refine the grain size;

Heat treatment: Annealing to relieve stress, solid solution aging to strengthen alloys;

Surface treatment: Acid washing to remove oxide scale, sandblasting to enhance fatigue strength.

3. Quality inspection

Non destructive testing: Ultrasonic testing (UT) to detect internal defects, and penetration testing (PT) to inspect surface cracks;

Mechanical testing: Tensile and impact tests to verify tensile strength (≥ 900 MPa) and elongation (≥ 10%).


Performance characteristics:


Lightweight and High Strength: Density ranging from 4.5 g/cm ³ (TA8) to 4.51 g/cm ³ (TC4), with a specific strength superior to steel;

Corrosion resistance: resistant to seawater and strong acid media, chemical equipment life is increased by 3-5 times;

High temperature stability: TA15 can work for a long time at 500 ℃ and has excellent creep resistance;

Biocompatibility: TC4/TC20 is non-toxic and has good compatibility with human tissues;

Fatigue resistance: Low crack propagation rate under cyclic loading, suitable for aviation dynamic components.


Application areas:


Aerospace: engine turbine discs, rocket shells, high temperature strength, lightweight;

Ocean engineering: deep-sea detector framework, ship propulsion, resistant to seawater corrosion;

Energy and chemical industry: nuclear reactor supports, acid resistant valves, radiation resistance, corrosion resistance;

High end manufacturing: racing linkages, superconducting equipment structural components, high specific strength, non-magnetic.